Abby B. Looking to design print on demand hats or headwear? Decided nothing out there looks good enough for your style? Here are 17 sites to use!
Hats are one of the accessories people can’t live without – aside from handbags of course. My partner is a huge fan of hats and wear them every other time (except to his corporate office). However, it’s harder nowadays to find something he genuinely likes and thinks it’s worth paying.
In this article, I’ll be sharing 17 best POD hats fulfillment you can use to design and print hats on demand. To make things easier for you, I’ve also included a list of custom headwear you can design for each site and integrations they offer.
*This post may contain affiliate links. This means I may earn a small commission (at no cost to you) if you sign up for a program or make a purchase using my link!
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17 Best Print On Demand Hats Companies
1. Printify
Unlike other products, most hats and headwear are embroidered – applies to print on demand beanies. Print on demand sites like Printify offers embroidery services without any digitization fee for new designs. Usually it’s charged once but on Printify, the fee is already included in the product price itself (good for you!).
Excluding bandanas, there are 10 types of hats you can sell with Printify. A unique one is their print on demand patch hats (leather)! If you’re worried of having too little products, their hats are offered in multiple base colors so your shop won’t look dull.
I always recommend Printify for beginners as prices are competitive and the catalog is extensive. Once you make enough profit to cover the monthly subscription of Printify Premium, do get it! It helps you save about 23% in product cost.
Here’s a sample of a print on demand beanie I created on Printify using a design from Creative Fabrica. It is a seamless pattern design that can be repeated all over using Printify’s pattern tool. The product is all over printed so designs will cover both front and back areas.
Types of headwear you can design:
- Dad hat with leather patch (round/rectangle)
- Mesh cap
- Trucker hat
- Bucket hat (AOP)
- Low profile baseball cap
- Baby beanies (AOP)
- Bandanas
| Other accessories you can design | Facemasks Phone case Bags Socks Baby accessories Mouse pads Magnets Pin buttons Luggage tags Wristband Scrunchie Wallet Keychains Bluetooth speaker Wireless charger Jewelry Watch straps Wall clocks |
| Available integrations | Shopify Etsy eBay PrestaShop BigCommerce WooCommerce Wix Squarespace Printify API |
| Free to use? | Free |
| Based in | San Francisco, USA |
| Ships to | Worldwide |
Read: 5 key differences Printify vs Printful
2. Printful
Surprisingly, there’s a lot more hats you can design on Printful compared to Printify – including print on demand trucker hats. While this isn’t usually the case for most of the POD products I’ve written about, it just shows that it’s okay to use multiple platforms to get your hands on different products!
However, it’s pretty obvious that hats and headwear are just cheaper on Printify (especially if you get Printify Premium). Nothing is below $10 on Printful and the average price is about $15-$16.
You will also need to account for Printful file digitization fee for embroidery designs – which is $3.95 for text-only designs and $6.50 for everything else.
This is a Printful trucker cap I created using a ready clipart within their library. I simply added the design to the product, scaled it to fit the print area nicely and selected a gold brown thread color (among 15 color options).
You can add a maximum of six thread colors to a product at their standard price, or add $3.50 for unlimited thread colors.
Types of headwear you can design:
- Beanies
- Dad hats
- Baseball caps
- Snapbacks
- Trucker hats
- 5-panel hats
- Mesh hats
- Bucket hats
- Visors
- Bandanas
| Other accessories you can design | Patches Bags Hair accessories Face masks Keychains Footwear Socks Jewelry Bracelets Necklaces Earrings Tech accessories Earphone cases Laptop cases Mouse pads Phone cases |
| Available integrations | Shopify WooCommerce Etsy Wix Squarespace Magento BigCommerce Ecwid Weebly Prestashop Shipstation Big Cartel Gumroad Shift4Shop Launch Cart Webflow Square Nuvemshop BASE Amazon eBay Storenvy TikTok API |
| Free to use? | Free |
| Based in | USA |
| Ships to | Worldwide |
Read: Is Printify or Printful cheaper? 5 pricing elements to know!
3. Contrado
Contrado is a UK-based company that lets you sell print on demand hats on Shopify. They don’t integrate with other platforms at the moment but you can become an artist and sell directly on their site.
Compared to others, Contrado’s products are quite expensive but they’re known for great printing and product quality. Some products like canvas art and rugs come with long printing guarantees! If you’re looking to buy a quality headwear for yourself, consider Contrado.
Their print on demand baseball caps are all-over-printed with a choice of black or white trim. Based on your color selection, it’s sewn with a matching sweatband, bias tape, thread, Velcro and lining. You can add a custom-made label inside the cap for additional branding.
Types of headwear you can design:
- Baseball caps
- Beanie hats
- Bandanas
- Silk hair scarves
| Other accessories you can design | Bags Scarves Gloves Jewelry Face masks Socks Keyrings Hard glasses cases Sunglasses Wallets Ties Cufflinks Umbrella Leather belt Phone cases Laptop cases Stationery Travel accessories Children’s accessories Clocks |
| Available integrations | Shopify |
| Free to use? | Free |
| Based in | London, UK |
| Ships to | Worldwide |
4. Merchize
Looking to pay something much lower for hats? Merchize is one of the best alternatives based in Vietnam and prices are reasonable as it includes standard worldwide shipping. Aside from hats, their catalog covers products like candles, doormats and socks.
Merchize’s trucker caps and baseball caps are made in one size only. This is normal as these caps are usually made with adjustable straps to accommodate different head sizes. Designs can be place throughout and you can customize the front panel, the bill and even the mesh back.
Types of headwear you can design:
- Bucket hats
- Trucker caps
- Baseball caps
- Santa hats
| Other accessories you can design | Office & stationery Face covers Phone cases Bags Socks Jewelry Keychains Clocks |
| Available integrations | Etsy Amazon Shopify WooCommerce eBay Merchize API Google Shopping |
| Free to use? | Free |
| Based in | Vietnam |
| Ships to | Worldwide |
5. Redbubble
If there’s a marketplace I’d recommend you practice with, it’s Redbubble. Treat it like a playground and upload your designs (even if it’s not the best), as it’s so simple to use. You’ll eventually understand how print on demand works and maybe make your first sale (here’s how I made mine!).
I love how Redbubble just has so many color options for hats – unusual for a marketplace. Although their print on demand bucket hat is available in one size only, it come in 5 colors (sand, black, white, navy & pink). Suitable for anyone and perfect for all color schemes.
Redbubble’s commission usually starts at 20% and artists are allowed to increase or decrease it. It would directly affect your prices as they would maintain their fair share at all times. Consider increasing only if your designs stand out!
Types of headwear you can design:
- Bucket hats
- Baseball caps
- Dad hats
| Other accessories you can design | Face masks Phone cases Laptop cases Towels Magnets Pet products Bags Pins Scarves Socks Notebooks Acrylic blocks Clocks |
| Available integrations | – |
| Free to use? | Free |
| Based in | Australia |
| Ships to | Worldwide |
Read: Do these 11 things to be successful on Redbubble!
6. CowCow
You may think that CowCow is unheard of, but it consists of cool products unseen anywhere else. This includes custom cloths for glasses, card holders, toiletry bags and even pill boxes. You can design these for yourself or sell your designs on them.
Sellers can choose to sell on CowCow’s marketplace or on a separate ecommerce store. However, unlike others that offers free integration, you’ll need to get CowCow’s premium membership to be able to sell off the platform. Good news is it’s free for the first year for you to test them out!
While CowCow does not have any caps to offer, you can design basic bucket hats or reversible ones (can be worn on both sides) for both adults and kids. Check out my other post on the pros and cons of CowCow.
Types of headwear you can design:
- Bucket hats
- Bandanas
| Other accessories you can design | Travel accessories Bags Dog tags Keychains Money clips Glass cloths Mirror Jewelry Phone cases Umbrella Wireless charger Watches |
| Available integrations | – |
| Free to use? | Free |
| Based in | Hong Kong |
| Ships to | Worldwide |
7. InterestPrint
If you want to place your designs on all kinds of hats you can get your hands on, InterestPrint has aplenty. Unique ones include military style caps, sportswear visors and even shower caps. Some products are sold with a detachable face shield – an additional reason why customers should get it.
Although their pictures don’t do justice for their catalog, product costs are reasonable enough for you to make at least 50% profit (based on average retail prices). You can use Placeit later on for professional mockups.
Shipping time may take longer with InterestPrint as products are shipped from overseas. It’s still a feasible option as shipping charges is partially included in price. You’ll probably need to add another $1-$2 for your preferred delivery time.
Types of headwear you can design:
- Pyrography denim caps
- Adult beanies
- Kids beanies
- Swimming caps
- Bucket hats
- Military style caps
- Baseball caps
- Sportswear visors
- Hip hop caps
- Snapback caps
- Dad caps
- Shower caps
- Caps with detachable face shields
| Other accessories you can design | Shoes Bags Necktie Cases & skins Arm sleeve Bandanas Car accessories Dust cover Glasses License plate Notebook Ornaments Pet products Playing cards Scrunchies Sleeping mask Sports & outdoors Touchless door openers Wallet insert cards Watches |
| Available integrations | Shopify Amazon WooCommerce API |
| Free to use? | Free |
| Based in | China |
| Ships to | Worldwide |
8. Zazzle
Want to sell on a marketplace like Redbubble but let customers personalize their purchase? Zazzle is the site to go to! Depending on the product, customers can upload their own pictures, include initials or their names to be printed.
Offering personalization on your designs is a great way to stand out against others. Customers are also more inclined to purchase when it’s for gifting their loved ones! Most of Zazzle’s products can be personalized at no extra charge – sample down below.
Zazzle’s hats are nothing out of the ordinary but they offer custom printed tassel toppers. Not all products are meant to sell all year round, some sell like hot cakes for a season or two – and that’s fine! Diversifying is key.
Types of headwear you can design:
- Embroidered hats
- Trucker hats
- Visors
- Baseball caps
- Performance hats
- Tassel toppers
| Other accessories you can design | Tote bags Buttons Bandanas Backpacks Ties Luggage tags Cufflinks Card holders Keychains Wallet Sunglasses Jewelry Watches |
| Available integrations | – |
| Free to use? | Free |
| Based in | Redwood City, California |
| Ships to | Worldwide |
Read: 12 things to compare Redbubble vs Zazzle
9. Bags Of Love
If you’re interested in Contrado but want to operate primarily using GBP (British Pounds), then Bags Of Love is for you. They’re another brand under the Contrado group and products are pretty much the same. You’ll know what printing quality to expect!
Based on my own research, there are more a lot more choices on Bags Of Love compared to Contrado. This is the case for hats and headwear, as they offer bucket hats, beanies and embroidered caps – all unavailable on Contrado.
Prices are still a little high but for the fast local shipping time (1-3 days), it’s worth checking it out. Shipping is just £5.99 within the UK! I don’t recommend using their service if you’re selling in other countries as rates are high (£16.50 for North America).
Types of headwear you can design:
- Bucket hat with visor
- Baseball caps
- Beanie hats
- Embroidered beanies
- Bucket hats
- Embroidered beanie hats
| Other accessories you can design | Scarves Socks Jewelry Bags Cufflinks Ties Gloves Face masks Belts Mirror Keychains Clocks |
| Available integrations | Shopify (via Contrado app) |
| Free to use? | Free |
| Based in | UK |
| Ships to | Worldwide |
10. HugePOD
Aside from Merchize, you can find cheap print on demand hats and headwear on HugePOD – list down below. HugePOD is known for offering multiple base colors on almost all their products and providing up to 20% discounts on bulk purchases.
Though shipping isn’t included in prices like Merchize, HugePOD’s hats are all well below the $12 mark! They also have a range for kids including bucket hats and baseball caps. Getting matching caps with your kids is a nice thoughtful purchase regardless the occasion.
If you have a physical store to sell your designed hats, you can save about 20% when purchasing over 100 pieces of the same product.
Types of headwear you can design:
- Bucket hats
- Knit beanies
- Visor hats
- Flat bill caps
- Mesh back snapbacks
- Baseball caps
- Mesh trucker caps
- Mesh trucker hats
- All-over-print caps
- Colorblock snapbacks
- Christmas hats
- Vintage baseball caps
- Kids bucket hats
| Other accessories you can design | Bags Footwear Socks Shoes Jewelry Keychains Phone cases Face masks Scarves & brooches Ties Beach accessories Oversleeves Watch straps |
| Available integrations | Shopify Etsy Wix WooCommerce Squarespace Shoplazza Shopline BigCommerce |
| Free to use? | Free |
| Based in | USA |
| Ships to | Worldwide |
11. Apliiq
Apliiq has some of the coolest print on demand hats you can sell online. They have over 30 hats and caps for you to choose from including corduroy material, camo patterned and tie dye ones.
All hats on Apliiq can only be embroidered. Their digitization fee for any new embroidery design is $11 (regardless of type of design) and is the same for all hats. I personally like their sustainable beanie and hemp cap which are made of organic cotton and part of their eco-friendly print on demand initiative.
If this is the first time you’ve heard of Apliiq, check out my other article on Apliiq’s major differences against Printful. Be sure to know all the important details before selling with them!
Types of headwear you can design:
- Dad caps
- Beanies
- Tie dye bucket hats
- Snapbacks
- Camo snapbacks
- Bucket hats
- Sustainable beanies
- Cord caps
- Wool caps
- Two-tone snapbacks
- Fitted caps
- Pigment dyed caps
- Hemp baseball caps
- Faux suede bill caps
- Trucker caps
| Other accessories you can design | Bags Label supplies |
| Available integrations | Shopify WooCommerce Etsy |
| Free to use? | Free |
| Based in | Los Angeles, USA |
| Ships to | Worldwide |
12. Art Of Where
There aren’t any hats you can design with Art Of Where, but they have an entire section for custom printed headwear. You can also explore their scarves section which consists of silk, satin and matte scarves. These scarves are versatile and can be worn in multiple ways for different styles.
If you’re looking for a print on demand fulfillment for Canada-based audience, AOW is one of my recommendations. They also have a unique selection of tote bags you can sell alongside headwear and scarves. Custom printed scarves can be tied to tote bags for a chic look in the summer or all year round!
AOW’s headbands are made and sewn in Montreal, Canada using lightweight material that is breathable to keep your head free from headaches.
Types of headwear you can design:
- Headbands
- Beanies
- Silk scarves
- Crepe scarves
- Matte scarves
| Other accessories you can design | Face coverings Zipper pouches Stationery Bags |
| Available integrations | Big Cartel BigCommerce WooCommerce Squarespace Etsy |
| Free to use? | Free |
| Based in | Canada |
| Ships to | Worldwide |
13. Gooten
If you’re someone with prior print on demand experience and already have a shop for you to sell on, Gooten is an excellent choice. At their sign up page, you will need to provide details of your experience for approval. So it’s not one I recommend for beginners.
For hats and headwear, Gooten has quite a range to work with – including dad caps and snapbacks. All their caps can only be embroidered. Their digitization fee will be included in the overall product cost.
It’s important to know that for embroidered products, not all colors can be printed. It follows whatever thread color the supplier offers. At the moment, Gooten offers 15 thread colors and you can follow their HEX code when designing to get accurate colors when printed – check info on Gooten’s embroidery.
Types of headwear you can design:
- Dad caps
- Beanies
- Snapback caps
- Trucker caps
- Bandanas
| Other accessories you can design | Bags Watches Notebooks Yoga mats Calendars Towels Luggage tags Mirrors Car accessories Baby accessories Pet accessories Phone cases |
| Available integrations | Shopify Big Commerce WooCommerce Etsy API |
| Free to use? | Free |
| Based in | USA |
| Ships to | Worldwide |
Read: 11 ways to compare Gooten vs Printful
14. Teespring (Spring)
Are you an online content creator looking to diversify your new revenue streams? Selling your own branded merchandise is one of the best ways to enhance your online presence. You may think that it requires manual ordering work but unlike other POD sites, Teespring or Spring integrates with social media platforms – list down below.
While Teespring’s catalog is somewhat limited, they still have a whole category for hats. Hats is a popular choice when it comes to merchandise selling and it sells all the time!
You can order your own merchandise, promote it in your content then include links to it in the description. Alternatively, with Teespring’s social media integration, customers can view your catalog directly on your channel or profile. They don’t need to be directed elsewhere.
Types of headwear you can design:
- Dad caps
- Snapbacks
- Trucker hats
- Beanies
| Other accessories you can design | Keychains Footwear Face coverings Tech accessories Watch bands Stickers Stationery Bags Socks Athletics Phone cases |
| Available integrations | Instagram YouTube Shelf Twitch Linktree Stream Alerts Discord |
| Free to use? | Free |
| Based in | San Francisco, California, USA |
| Ships to | Worldwide |
Read: 14 sites just like Teespring
15. CafePress
Other than Redbubble and Zazzle, CafePress is a marketplace that sells hats. While they don’t have a lot of choices, the basic trucker hats and baseball caps are covered. Both are available in two colors with the baseball caps offered in white, khaki and black.
CafePress’ trucker hats costs $2.00 more compared to the basic baseball caps as it has a breathable nylon mesh back. With the discount, their baseball caps are a lot cheaper than both Redbubble and Zazzle.
There is a slightly oldish feel when using CafePress compared to the two as it is one of the oldest print on demand marketplace to exist. The only drawback is they only accept artists from 26 countries (link down below) and only ships orders to the same countries.
Types of headwear you can design:
- Trucker hats
- Baseball caps
- Black baseball caps
| Other accessories you can design | Drinkware Phone cases Stationery Car accessories Patches Flip flops Jewelry Buttons Keychains Stickers Tote bags |
| Available integrations | – |
| Free to use? | Free |
| Based in | Louisville, Kentucky, USA |
| Ships to | 26 countries (Check here) |
16. Yoycol
If you’re really looking for an affordable alternative for print on demand hats and wish to purchase in large volumes, Yoycol is the site for you. They’re based in China and carries an interesting catalog of items including rugs, doormats and dresses.
All products on Yoycol are eligible for bulk discounts when purchasing more than 10 pieces and 50 pieces. Though they only have 7 types of hats to offer, almost all of them can be printed all over.
All over print hats run a higher chance of getting a sale as customers believe they’re getting their money’s worth with the full-on design. You can easily sell the hats below at a cheap price of $16-$20 (excluding shipping) and make a good margin of 60-70% before fees.
Types of headwear you can design:
- Peaked caps
- Peaked caps with black half-mesh
- Peaked caps with white half-mesh
- Fisherman hats
- Baseball caps with flat brims
- Beanie hats
- Christmas hats
| Other accessories you can design | Face masks Car accessories Bags Phone cases Pet products Jewelry |
| Available integrations | Shopify Etsy BigCommerce WooCommerce |
| Free to use? | Free |
| Based in | China |
| Ships to | Worldwide |
17. Inkthreadable
Not too impressed by Contrado? You can integrate with more ecommerce sites with Inkthreadable. It is another POD company based in the UK that uses GBP as their main display currency.
Inkthreadable puts great emphasis on organic wear so even some of their hats are eco-friendly. They have a great range including bucket hats, caps and beanies for both adults and kids.
As all of their hats are embroidered, you’ll have to account for the digitization fee – £12.60 (including VAT) for every new design. Once a file is digitized, it can be used multiple times without any charges. There are 32 thread colors to choose from, including premium ones (extra cost of £0.99).
You can use up to 6 thread colors in one design but I doubt you’ll need that many so often!
Types of headwear you can design:
- Bucket hats
- Low profile caps
- Rapper caps
- Cuffed beanies
- Fisherman beanies
- Kids caps
- Kids beanies
- Kids rapper snapback
- Pom pom beanies
- Pull-on beanies
- Ribbed beanies
- Trucker caps
- Snapback caps
- Cotton caps
- Baseball caps
| Other accessories you can design | Tote bags Aprons Towels |
| Available integrations | Shopify Wix WooCommerce Etsy |
| Free to use? | Free |
| Based in | UK |
| Ships to | Worldwide |
35 Print On Demand Hats You Can Design
- Cuffed beanies
- Pyrography denim caps
- Adult beanies
- Kids beanies
- Swimming caps
- Bucket hats
- Military style caps
- Baseball caps
- Sportswear visors
- Hip hop caps
- Snapback caps
- Dad caps
- Shower caps
- Caps with detachable face shields
- Trucker hats
- 5-panel hats
- Mesh hats
- Visors
- Low profile baseball cap
- Dad hats with leather patch
- Pom pom beanies
- Twill hats
- Knit beanies
- Sustainable beanies
- Cord caps
- Wool caps
- Two-tone snapbacks
- Fitted caps
- Pigment dyed caps
- Hemp baseball caps
- Faux suede bill caps
- Santa hats
- Peaked caps with black half-mesh
- Peaked caps with white half-mesh
- Fisherman hats
How To Sell Custom Embroidered Hats Online
- Choose a niche for your designs
- Niching down is great to attract the right audience with your print on demand hats or headwear
- Some examples would be hats designed with food, emoji or even plants
- Focus on your chosen niche for the next 100 designs!
- Do research on best selling and trendy designs
- Before making any designs, find out what’s working in the market
- A quick trick is to Google, search for them on Etsy or use Merch Informer
- Or use keyword research tools like Sale Samurai or Marmalead
- Make your own designs or outsource
- You can make your own designs using Kittl or Canva
- If you want to buy designs, get them on Creative Fabrica or Envato Elements
- Some important things to know are design file sizes and printing layout (if any)
- Sign up for an account with any of the sites I’ve listed above
- You’ll have to create an account with one of the sites I’ve mentioned above to start selling
- Choose a print on demand hat company that resonates to you the most with the right products you’ve envisioned for your headwear business
- Upload designs to products
- Uploading designs to supplier’s products is super easy and you should be able to do this once an account is created
- Position the design correctly when uploading as the actual product will look the same as what you see online
- Set a suitable profit margin for each product
- On most sites, you should be able to set a selling price once you’ve done uploading the design
- A suitable margin should be 40%-50% depending on the platform you’re selling on and any fees you’ll incur on each sale
- This excludes shipping charges to customers!
- Sync them to your ecommerce store
- You would need to integrate your ecommerce store e.g. Etsy or Shopify before you’re able to sell so do that first
- Sync the ready product to your store to start selling them publicly
- Sites like Redbubble, Zazzle and CafePress have their own marketplace for you to sell your products – so you don’t need a separate store to use them
- Start selling and repeat!
- Repeat the process and you’ll get some sales with time!
- Increase your chances of success by uploading more quality designs and using professional mockups with Placeit
- Consider bringing in traffic to your store with ads (if you’re not selling on a marketplace)
9 Things To Know About Print On Demand Hats
- Hats are excellent merchandise options for brands and content creators
- Depending on the type of hat, they can be worn for any everyday occasion to suit different looks and styles
- When designing hats on the front side, it’s best to stick to a simple design so it stands out
- Most white label fulfillments offer embroidered hats instead of screen printed hats
- Design hats according to HEX code of color threads provided by your fulfillment
- If you’re making a minimalist design, you can go with hats with a single design area
- If you’re making a more vibrant design, it’s best to go for all-over-printed hats or caps
- Bear in mind the embroidery design area and don’t go beyond it – you don’t want important parts cut out
- Landscape designs is a better choice for headwear as portrait images cannot be stretched to fill the surface area
Bottom Line
If you’re interested in print on demand hats for dropshipping purposes, Printify is the best site to start with. You may think that hats are simple items to sell but a lot of us have multiple hats at home. If you make a nice design, there’s a chance your customer gets it in every color!
There’s nothing to worry as print on demand lets you design and dropship custom hats with no minimum units to sell. With white label companies, POD works just like dropshipping – here are reasons why I prefer POD.
Here are 17 best hat printing companies you can use to design print on demand hats and beanies:
- Printify
- Printful
- Contrado
- Merchize
- Redbubble
- CowCow
- Interest Print
- Zazzle
- Bags Of Love
- HugePOD
- Apliiq
- Art Of Where
- Gooten
- Teespring (Spring)
- CafePress
- Yoycol
- Inkthreadable
Still unsure which product to go for? Check out my POD guides down below!
- Tote bags for print on demand
- Tumblers for print on demand
- Phone cases for print on demand
- Posters for print on demand
- Leggings for print on demand
- Jewelry for print on demand
- Candles for print on demand
- Doormats for print on demand
- Hoodies for print on demand
- Pet products for print on demand
- Socks for print on demand
- Pajamas for print on demand
- Blankets for print on demand
- Baby clothes for print on demand
- Wrapping paper for print on demand
- Puzzles for print on demand
- Stickers for print on demand
- Athletic wear for print on demand
- Hats for print on demand
- Journals for print on demand
- Greeting cards for print on demand
- Mugs for print on demand
Photo by RODNAE Productions
